AI FOR MANUFACTURING OUTCOMES

Purpose-built AI Platform for every Manufacturing outcome.

We connect your machines, documents and operations into one intelligent platform — powered by AI Agents and Industrial Bridge™.

Prediction ≠ Outcomes.

Try Vortinx™ ↗Find Your Solution ↗
THE CORE ENGINE

The Vortinx Closed-Loop Engine

Signal
Machine + process data
Intelligence
AI Agent reasoning
Action
Operator acts on it
Feedback
Outcome captured
Learning
Labelled signal
Sharper AI
↺ continuously improves
EACH LOOP MAKES THE NEXT AI PRESCRIPTION SHARPER
🎯

Precision, not prediction

Generic AI predicts failures. Vortinx prescribes exactly what to fix, when, and why — validated by operators who own the outcome.

🔄

Self-improving over time

Every operator action — approve, reject, defer — becomes a training signal. The AI gets sharper with every plant cycle.

Validated outcomes only

Prescriptions don't count until an operator validates the result. This closes the feedback loop and eliminates false positives.

THE VORTINX™ DIFFERENCE

Generic software stops at the symptom.

Vortinx unifies both operational and process intelligence —
improving coverage, accuracy, and speed.

OPERATIONS-SIDE

Fragmentation from within

Operational breakdowns that compound over time when systems don't talk to each other.

📊Siloed ERP, WMS & MES data
📋Manual production reports
No real-time machine visibility
🔄Disconnected PLC/SCADA data
📉OEE calculated on spreadsheets
🧾Paper-based work orders
⏱️Batch-mode inventory updates
🚨Reactive maintenance only
Vortinx™
THE VORTINX™ DIFFERENCE

Generic software stops at one layer.

Vortinx contextualizes both — closing the loop between operations and process signals.

ERP + WMS
MES + OEE
AI Agents
Industrial Bridge™
MACHINE-SIDE

Stress from the process

External conditions that accelerate equipment wear and increase failure risk.

📈Demand forecast inaccuracy
🌡️Process variation → quality escapes
🏭No operator-machine feedback loop
💡Tribal knowledge not captured
🔧Unplanned downtime root cause
📦Inventory stockout / overstock
🔗No end-to-end traceability
⚙️Procurement delays & errors
SUPPORTED ASSETS

Intelligence for every machine.

Whether you process chemicals, forge steel, or assemble electronics, Vortinx has pre-trained AI models for your specific equipment.

Rotating Equipment

Motors, Gearboxes, Turbines

Detect bearing wear, misalignment, and imbalance months before catastrophic failure. We analyze vibration and acoustic emissions at the micro-second level.

Vibration AnalysisThermal ImagingPhase Current
View Case Studies

Fluid Systems

Pumps, Compressors, Valves

Prevent cavitation, seal leaks, and pressure drops. Vortinx correlates flow rates, pressure anomalies, and power draw to identify fluid dynamics issues.

Pressure MonitoringFlow DynamicsLeak Detection
View Case Studies

Discrete Assembly

Robotics, Conveyors, CNC

Maximize OEE on high-speed assembly lines. We monitor servo motor torque profiles and cycle times to predict mechanical fatigue and tool wear.

Torque ProfilingCycle Time VarianceTool Wear
View Case Studies
PRODUCT SUITE

The Vortinx Product Ecosystem

A modular suite of industrial products. Start with one application to solve your immediate bottleneck, then connect additional modules to scale across your entire operation.

01FLAGSHIP

AI Agents™

Manufacturing AI Employees

Deploy autonomous software agents that process purchase orders, calculate stock safety, log CAPA defects, and alert shift supervisors in real-time.

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02CONNECTIVITY

Industrial Bridge™

Industrial Connectivity Platform

Ingest telemetry directly from Rockwell, Siemens, and Modbus PLCs or OPC-UA/MQTT servers without modifying machine code.

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03STANDARD

Vortinx ERP™

Operations Management

Modular ERP system designed for manufacturing. Manage procurement, assets, inventory ledger, and finance workflows in one unified repository.

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04STANDARD

Vortinx WMS™

Warehouse Intelligence

Barcode-driven tracking, lot/batch traceability, and mobile cycle counting workflows that keep physical stock 100% accurate.

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05STANDARD

Vortinx MES™

Shop-floor Execution

Digitize dispatch lists, work orders, operator tablets, and scrap tracking directly at the assembly line or production line.

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06ANALYTICS

Vortinx OEE™

Performance Analytics

Automatic machine state calculations, availability tracking, downtime root-cause analysis, and predictive maintenance alerts.

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Explore All Solutions ↗
ROI CALCULATOR

Stop guessing. Start calculating.

Unplanned downtime is the silent killer of industrial profitability. See exactly how much Vortinx can save your plant annually.

120 hrs
$10,000
Estimated Annual Savings
$960,000

Based on an 80% reduction in unplanned downtime using Vortinx predictive maintenance.

ENTERPRISE SECURITY

Industrial-grade protection.

We know manufacturing data is your most valuable asset. Vortinx is built from the ground up to exceed the strictest IT and OT security requirements.

Air-Gapped Deployment

Keep your data inside your walls. Vortinx can be deployed entirely on-premise without ever touching the public internet.

Flexible Hosting

Choose between our secure AWS/Azure Cloud, your private VPC, or bare-metal edge servers on the factory floor.

Zero-Trust Architecture

Every sensor, agent, and user is cryptographically authenticated. We assume the network is always hostile.

Enterprise Compliance

Built for the strictest IT/OT standards. SOC 2 Type II compliant, ISO 27001 certified, and GDPR ready.

IMPLEMENTATION

The Path to Smart Manufacturing
Your Operators Trust — in 90 Days

No rip-and-replace — works with your existing systems. First prescription in 2 weeks. Scale with confidence.

Week 1–2

Solution Deployment

  • 100% equipment coverage from Day 1
  • Connect PLCs, SCADA & IoT sensors
  • ERP + WMS baseline configured
  • Baseline assessment complete
Week 3–4

First Prescription

  • Operator validation workshop
  • Digital sign-off flow trained
  • First AI prescription delivered
  • Industrial Bridge™ live
Month 2

Scale & Optimise

  • Additional equipment lines added
  • MES shop-floor modules active
  • Process efficiency modules live
  • KPI baseline established
Month 3

Plant-Wide

  • Board-ready ROI report
  • Multi-site expansion planning
  • 99% Closed-Loop Trust achieved
  • Full ERP → OEE → AI sync

Ready to see your first AI prescription?

Book a discovery call. We'll model your specific operations risk and ROI before you commit.

Book Discovery Call

1 Prevented Outage = Platform Paid For

Start with your most critical line. Scale plant-wide with validated outcomes.

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First AI prescription in 2 weeks
Zero risk implementation
24/7 AI + human expert support
Mobile prescriptions + digital sign-off
FAQ

Frequently Asked Questions

Everything you need to know before starting your digital transformation journey.